EVERFIRST // FACTORY TOUR
PRODUCTION INSIGHTS
PRODUCTION
Factory Production Tour.
Take a look inside our Sialkot manufacturing facilities. From hydraulic die-cutting and hand-formed latex padding to specialized pearl weave stitching, discover the real artisanal craftsmanship and industrial processes that go into making your brand's combat equipment and apparel.
Boxing & Fight Equipment Unit
Authentic step-by-step equipment manufacturing executed inside our specialized Sialkot factory floor.
Precision Cutting
Material Inspection & Clicker Die-Cutting
Raw cowhide leather and high-grade PU sheets are selected and hand-inspected for thickness consistency. Precision steel clicker dies are used on heavy hydraulic presses to cut out identical glove shells, thumbs, cuffs, and palm panels with zero edge fraying.
Surface Branding
Silk-Screen Branding & Foil Embossing
Cut leather panels are laid flat for custom logo application. Depending on client tech packs, we perform manual silk-screen printing with specialized flexible leather inks, high-pressure foil embossing, or woven patch stitching before final assembly.
Core Construction
Multi-Layer Foam Moulding & Layering
We craft custom internal padding setups using layered EVA foam, high-density shock-absorbing sheet foam, and pre-moulded latex inserts. Each foam core is hand-shaped and bonded to provide targeted knuckle protection and ergonomic wrist alignment.
Artisanal Tailoring
Precision Hand-Stitching & Machine Seaming
Craftsmen stitch glove shells inside-out using heavy-duty bonded nylon thread and industrial sewing machines. Crucial stress points—such as thumb attachments and palm seams—are reinforced with double-needle hand stitching for maximum durability.
Internal Fitting
Glove Turning, Stuffing & Cuff Closure
Stitched shells are carefully turned right-side out using manual turning irons. The pre-formed multi-layer foam padding is fitted inside the leather shell, followed by lining installation, wrist padding insertion, and piping hem closure.
Quality Verification
Ounce Weight Calibration & Final QC
Every completed glove is placed on digital scales to ensure exact weight compliance (10oz, 12oz, 14oz, 16oz within strict tolerance limits). Gloves are cleaned, heat-treated to remove leather wrinkles, and systematically checked before export packaging.
Martial Arts Uniforms Unit
Dedicated apparel manufacturing unit for Brazilian Jiu-Jitsu Gis, Karate Gis, Judo uniforms, and MMA training wear.
Textile Sourcing
Heavyweight Weave Sourcing & Shrinkage Control
We source specialized cotton weaves including 350GSM to 550GSM Pearl Weave, Gold Weave, and lightweight Ripstop fabrics. Fabrics undergo controlled steam pre-shrinking and color-fastness testing prior to cutting.
Digital Patterning
CAD Pattern Grading & Fabric Layer Spreading
Uniform patterns (A0 to A5 for BJJ, K0 to K4 for kids) are digitally graded via CAD software to ensure precise sizing ratios. Fabric rolls are mechanically spread into multi-ply layers for accurate, zero-waste cutting.
Automated Artwork
Multi-Head Computerized Patch Embroidery
High-density brand logos, chest patches, shoulder weaves, and direct sleeve artwork are embroidered using multi-head industrial embroidery machines with color-fast polyester threads before assembly.
Structure Assembly
Reinforced Lapel Crafting & EVA Foam Filling
For BJJ Gis, jacket lapels are stuffed with quick-drying, anti-bacterial EVA foam rubber strips. The collar is wrapped in heavyweight canvas or ripstop fabric and stitched with row after row of parallel lockstitching.
Stress-Point Reinforcement
Bar-Tack Joint Reinforcement & Triple Stitching
All high-stress areas—armpits, side vents, crotch gussets, and knee panels—are reinforced with triple-stitched flat-fell seams and heavy-duty automatic bar-tack tacking to withstand intense grappling tension.
Final Touch
Steam Finishing, Folding & Custom Bagging
Completed uniforms are thoroughly checked for loose threads, vacuum-cleaned for lint removal, steam-pressed under industrial flatbeds, and neatly folded into branded drawstring Gi bags or polybags ready for shipping.
